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當(dāng)前位置:蘇州日井精密儀器有限公司>>輪廓儀>>粗糙度輪廓儀>> MMD-HPG100JS粗糙度輪廓儀技術(shù)方案說明
參 考 價 | 面議 |
產(chǎn)品型號MMD-HPG100JS
品 牌WiLSON/威而信
廠商性質(zhì)生產(chǎn)商
所 在 地蘇州市
更新時間:2023-11-02 10:47:16瀏覽次數(shù):3053次
聯(lián)系我時,請告知來自 化工儀器網(wǎng)產(chǎn)地類別 | 國產(chǎn) | 產(chǎn)品種類 | 接觸式輪廓儀/粗糙度儀 |
---|---|---|---|
價格區(qū)間 | 10萬-20萬 | 應(yīng)用領(lǐng)域 | 能源,電子,航天,汽車,綜合 |
粗糙度輪廓儀技術(shù)方案說明、
精密測量行業(yè)20年!Focus on R&D of precision measurement instruments since 1999,
通過ISO9001:2000國際質(zhì)量體系認(rèn)證;ISO9001:2000 qualified
通過高新技術(shù)企業(yè)認(rèn)證;High and new technology enterprise qualified
儀器測量原理Measurement Principle
該儀器為直角坐標(biāo)測量法,觸針接觸式。X軸采用高精密的摩擦導(dǎo)軌為基準(zhǔn),Z1軸采用數(shù)字傳感器,測繪出被測零件的表面輪廓形狀的坐標(biāo)點(diǎn),通過計(jì)算機(jī)的軟件對傳感器采集的原始數(shù)據(jù)進(jìn)行數(shù)學(xué)運(yùn)算處理,標(biāo)注所需的測量項(xiàng)目。
● Cartesian coordinates, stylus contacts.
● High precision air floating guide rail –As the measuring datum of X coordinate to guarantee the linear moving accuracy in X direction.
● High precision digital sensor – to get signal of Z coordinate for measuring the profile of various precise mechanical piece part.
● Computer and windows-based MMD measuring program to process the measuring data, easy for printing and filing
測量功能Main Function
尺寸:包含水平距離、垂直距離、線性距離、半徑、直徑
夾角:包含水平角、垂直角、夾角
位置公差:包含平行度、垂直度
形狀公差:包含直線度、凸度、圓弧輪廓度
輔助生成:包含輔助點(diǎn)、輔助線、輔助圓
Dimension:Contains the horizontal distance, vertical distance, linear distance, radius and diameter
Angle: Horizontal Angle, vertical angle, cross angle
Position tolerance: contains the parallelism and perpendicularity
Form tolerance: contains the straightness, crown, circular arc profile
Auxiliary generation: contains the auxiliary point, auxiliary line, auxiliary circle
粗糙度分析:Ra,Rq,Rz(Ry),Rz(DIN),R3z,Rz(jis),Rp,Rv,Rt,Rsk,Rsm,Rc ,Rpm,RkuRdq,Roc,Mr1,Mr2,Rpk,Rvk,Rk,Rdc,A1,A2,R,Rx,AR,Rcp,Rmax,Rz-ISO等
波紋度分析:wt,wa,wp,wv,wq,wc,wku,wsk,w,wx,wz,wsm,wdc,wte,wmr,Aw,c(wmr)wmr(c),wdq等
原始輪廓 Pt Pa Pp Pv Pq Pc Pku Psk Pdq/p△q Psm Pdc Pmr(c) Pz Pmr C(pmr)等
技術(shù)參數(shù)Main Parameters
項(xiàng)目 Item | 參數(shù) Parameter | 分辨率 | |
輪廓測量范圍 Measurement range 測量精度 Measurement Accuracy | X軸axis | 100mm | 0.1μm |
直線度Straightness | 0.6μm /100mm | -------- | |
Z1(傳感器量程)Sensor | 60mm(粗糙度量程同步) | 0.05μm | |
Z高度Height | 650mm | 立柱 | |
最小內(nèi)孔Min. inner hole | 30mm (換小測針可測更小內(nèi)徑) | ---------- | |
線性精度 | ≤±(0.8+I0.12HI)μm | - ------ | |
圓弧 | ≤(1.2+R/8) | 2mm<R<10mm 的標(biāo)準(zhǔn)球,取樣圓弧夾角為 120° | |
角度 | ≤±1′ | 60°、90°的角度塊,角 邊取樣長度為 5mm | |
粗糙度部分 | 殘值噪聲 | ≤0.005μm | λc 為0.08mm,測量速度 為 0.1mm/s,測量平晶 |
粗糙度測量重復(fù)性 | 1δ≤2nm | 采用 Ra 為0.35-0.5μm 的方波標(biāo)準(zhǔn)件 | |
粗糙度示值誤差Indication error | ±5% | 國標(biāo) | |
粗糙度示值穩(wěn)定性Indicative stability | ≤±7% | 國標(biāo) | |
粗糙度測量重復(fù)性 Repeatability measurement | ±3% | 國標(biāo) | |
分辨率Resolution | 0.1μm | ---------- | |
產(chǎn)地Origin | 美國MicroE (America) | ------- | |
傳感器 Sensor | 類型 Type | 光柵傳感器 Digital grating sensor | ----------- |
分辨率Resolution | 0.05μm | ------- | |
產(chǎn)地Origin | 美國MicroE (America) | --------- | |
評定長度Assessment length | λc×3、4、5、6、7 | --------- | |
截止波長Cut-off wavelength | 0.025、0.08、0.25、0.8、2.5、8mm | ---------- | |
爬坡角度Climbing Ability | 上升77°(Upside), 下降88°(Downside) | ------- | |
測量速度Meas. Speed | 0.02mm至4.0mm/s | ---------- | |
測量方式Meas. Mode | 傳感器移動Sensor moving | -------- | |
XZ1Z | 三軸電動控制 | 軟件手柄都可控制 | |
電源Power | AC 220V±10% 50Hz | ------- | |
環(huán)境要求Environmental conditions | 相對濕度(RH):<85% 以上參數(shù)均在 20℃± 2℃,階梯溫度不超過2℃/h 和地面振動最大 RMS<50Hz 2.5μm/s 且RMS>50Hz 5.0μm/s 的環(huán)境下 測得 |
技術(shù)亮點(diǎn)Technical highlights
無需轉(zhuǎn)換傳感器、測針;實(shí)現(xiàn)一次測量 粗糙度、輪廓儀同時分析
No need to change sensors and needles; Simultaneous analysis of roughness and profilometer can be achieved at one time.
一次測量,可分析工件不同區(qū)域粗糙度,提高測量效率
One measurement can analyze the roughness of different parts of the workpiece and improve the measuring efficiency.
X軸采用摩擦直線導(dǎo)軌,精度高,壽命長
X-Z1軸采用進(jìn)口數(shù)字式傳感器,精度高、線性好
Z1 axis adopts imported digital sensor with high precision and good linearity
簡易的測針更換設(shè)計(jì),一次安裝,無需校正 Simple stylus replacement, one time installation, no need correction
軟件支持中英文一鍵切換 Software supports one-click switching between Chinese and English
支持winXP、win7系統(tǒng) Support winXP, win7 system
軟件標(biāo)注與CAD標(biāo)注一樣 Software annotation is the same as CAD
圓弧、線自動識別 Automatic Recognition of Arc and Line
支持DXF格式文件導(dǎo)入、導(dǎo)出,定制CAD格式導(dǎo)出
Support DXF format file import and export, customize CAD format export
支持連續(xù)標(biāo)注、基準(zhǔn)標(biāo)注、支持任意插入點(diǎn)
Support for continuous annotation, base annotation, and insert points randomly
支持圖形自由旋轉(zhuǎn)及坐標(biāo)自由旋轉(zhuǎn) Support graphic and coordinate free rotation
原始數(shù)據(jù)自動保存,便于多次標(biāo)注The original data can be saved automatically for multiple annotations.
鏡像功能,可保存標(biāo)注后文件 Mirror function to save annotated files
可對X、Z1軸當(dāng)前位置進(jìn)行監(jiān)控 The current position of X and Z1 axes can be observed.
具有測針自動接觸、自動抬起、自動回退功能 Stylus automatic contact, lifting and return .
可以對操作進(jìn)行無限次的撤銷及恢復(fù)操作 Indefinitely operation for Revoked and Restored
捕捉開關(guān)打開時,自動生成及捕捉交點(diǎn)、圓心 、線段中點(diǎn)、端點(diǎn)、圓弧交點(diǎn)、中點(diǎn)、切點(diǎn)等特征點(diǎn)
When the capture switch is turned on, it automatically generates and captures the characteristics of intersection point, circle center, line segment point, end point, arc intersection point, midpoint and tangent point.
即使在非比例放大的情況下,也能進(jìn)行正常的角度、圓弧、水平、垂直、線性等標(biāo)注。
Even in the case of non-proportional amplification, normal angle, arc, horizontal, vertical and linear labeling can be annotated normally.
軟件界面
產(chǎn)品(Product) | 包裝(Packing) | 總重量 (Wt.kg) | 體積 (CBM m3) | ||||||
Lx | Ly | Lz | Wt(kg) | Lx | Ly | Lz | Wt(kg) | ||
1500 | 800 | 1800 | 350 | 960 | 96 | 96 | 50 | 400 | 0.88 |
使用要求Usage requirement
功率需求(Power): AC 220V±10% 50Hz
環(huán)境要求(Environment requirement):溫度(T):10~30℃;相對濕度(RH):<85%
安裝地點(diǎn)無明顯振源 (No obvious vibration)
單獨(dú)地線 (Independent grounding)
主要配置Main configuration
部件名稱 Part Name | 項(xiàng)目名稱 project name | |
機(jī)械部分 Mechanical Part | 主機(jī)儀器架 Host instrument stand x1 | |
大理石工作臺面 Granite table: 1 | ||
導(dǎo)軌系統(tǒng) floating guide rail: 1 | ||
方立柱系統(tǒng) Up-right Column : 1 | ||
數(shù)字傳感器 Digital Sensor: 1 | ||
調(diào)整工作臺 Adjustment Table | 水平調(diào)整系統(tǒng)Horizontal adjustment device | |
回轉(zhuǎn)及角度調(diào)試系統(tǒng)Rotation adjustment device | ||
平口裝夾系統(tǒng) Fixture | ||
校正標(biāo)準(zhǔn)件一套 Calibration Gauge : 1 set | ||
測頭與測桿 Stylus and Probe | Φ3*21mm R0.025mm 斜測針 :2根 Φ3*21mm with R0.025mm slope tip: 2 pcs | |
Φ3*20mm R5μm 尖測針 :1根 Φ3*20mm with R5μm Needle probe: 1pcs | ||
Φ8*150mm 測桿: 1根, Φ8*150mm Probe: 1 pc | ||
電器部分 Electrical Part | 電器控制系統(tǒng)Electrical control system:1 | |
電腦(Computer)1 | ||
HP噴墨打印機(jī)(HP Inkjet Printer)1 | ||
測量軟件(Software):1 |
安裝、驗(yàn)收
1、安裝與培訓(xùn)
1.1我公司負(fù)責(zé)在用戶現(xiàn)場對設(shè)備行進(jìn)安裝和調(diào)試;
Supplier is responsible for Installation and testing on user site.
1.2在設(shè)備安裝調(diào)試時對買方技術(shù)人員進(jìn)行理論、實(shí)際操作及維修等培訓(xùn),使用戶技術(shù)人員掌握設(shè)備操作,能熟練使用設(shè)備進(jìn)行檢定工作,保證設(shè)備正常運(yùn)行并能排除設(shè)備的一般故障和特殊保養(yǎng)。.
The user will be trained in theory, operation and maintenance during installation, to that the user could operate the equipment skillful, and could solve the general trouble and make routine maintenance.
2、驗(yàn)收
2.1驗(yàn)收標(biāo)準(zhǔn):按現(xiàn)行國家檢定規(guī)程以及合同技術(shù)協(xié)議為準(zhǔn)。
Acceptance criteria: According to the current national verification procedure and the technical agreement of the contract.
2.2驗(yàn)收項(xiàng)目:核對該設(shè)備的供貨清單,如有漏項(xiàng)和短缺,我司負(fù)責(zé)免費(fèi)補(bǔ)齊。
Acceptance items: check the supply list of the equipment. If there are any missing items or shortages, our company will make up for them free of charge.
粗糙度輪廓儀技術(shù)方案說明售后服務(wù)
質(zhì)保期:設(shè)備安裝驗(yàn)收合格之日起12個月內(nèi),但不超過發(fā)貨之日起15個月。
Warranty period: 12 months from the date of equipment installation and acceptance, but not more than 15 months from the date of shipment.
質(zhì)保期內(nèi):實(shí)行“三包"政策,公司負(fù)責(zé)為用戶免費(fèi)提供計(jì)量測試技術(shù)咨詢服務(wù)。
Warranty period: Three guarantees, meanwhile providing free testing or technology consulting
質(zhì)保期外:我公司提供終身優(yōu)惠服務(wù)和技術(shù)支持,設(shè)備出現(xiàn)故障需要修理時,所換零件按成本價收取。我司有備品備件庫,終身負(fù)責(zé)為用戶以成本價提供備品備件服務(wù)。
After warranty: Providing service and support for life, and spare part with the best price, and if hardware support, the software updating free of charge.
服務(wù)響應(yīng)時間:接到故障請求電話后,5小時內(nèi)回應(yīng),我司通過電話、微信或郵件的方式指導(dǎo)買方排除故障;若故障仍不能排除,將在72小時內(nèi)派技術(shù)人員上門解決問題。
Service response time: within 5 hours upon receipt of the fault request call, our company will guide the buyer to troubleshoot the fault by phone, or If the fault cannot be removed, technicians will be sent to solve the problem within 72 hours.
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