一、 帶扳手彈簧全啟式安全閥 概述 A48Y型帶扳手彈簧全啟式安全閥適用于工作溫度≤350℃的蒸汽、空氣等介質(zhì)的設(shè)備和管路上。A44Y帶扳手彈簧全啟式安全閥適用于工作溫度≤300℃的空氣、石油等介質(zhì)的設(shè)備或管路上,作為超壓保護裝置。連接法蘭標準PN<6.4MPa按JB/T-94系列1。PN≥6.4MPa按JB/T-94系列2標準。 二、帶扳手彈簧全啟式安全閥 結(jié)構(gòu)簡述 1、帶扳手彈簧全啟式安全閥具有結(jié)構(gòu)簡單、密封性能好、開啟壓力準確、排放能力大、回座壓差小、調(diào)整方便等特點。 2、噴嘴型閥座:閥座為位伐爾噴嘴型閥座,蒸汽流經(jīng)閥座出口處時達到音速,排放系數(shù)大,閥座密封面堆焊鈷鉻鎢硬質(zhì)合金,耐磨抗沖蝕,壽命長。 3、熱彈性閥瓣:閥瓣設(shè)計為熱彈性結(jié)構(gòu),利用其在介質(zhì)壓力下微小的變形,提高密封能力,克服安全閥在介質(zhì)壓力下臨近整定壓力時的前泄現(xiàn)象。閥瓣密封面采用良好的激光淬火技術(shù),提高了硬度、耐磨性、抗沖抗性。 4、調(diào)節(jié)螺母:通過調(diào)整調(diào)節(jié)螺母,調(diào)整彈簧壓縮量,使閥門能夠很方便、很迅速地獲得準確的整定壓力。 5、背壓調(diào)整套:調(diào)整閥瓣背壓的輔助機構(gòu),通過背壓調(diào)整套調(diào)整,可獲得合適的回座壓差。上調(diào)時,使閥門背壓降低。下調(diào)時,使閥門背壓提高。 三、 帶扳手彈簧全啟式安全閥 安裝說明 1、安全閥必須垂直安裝,并直接安裝在容器或管道的接頭上。接頭內(nèi)徑應(yīng)不小于安全閥的進口通徑。 2、安全閥的出口必須裝設(shè)適當?shù)呐蛎浌?jié),以防止排放管的熱膨脹給安全閥帶來不應(yīng)有的熱應(yīng)力。排放管內(nèi)徑應(yīng)比閥門出口直徑大,長度盡可能短,避免拐彎。排放管及膨脹節(jié)重量不應(yīng)作用在安全閥上,應(yīng)固定在建筑上。排放管的中心線與閥體的中心線間距離盡可能的短。對每臺安全閥都應(yīng)單獨裝設(shè)排放管。 3、消聲器的出口處要有足夠的面積,防止產(chǎn)生背壓影響閥門的排放能力。 四、 帶扳手彈簧全啟式安全閥 系列型號 A48Y-16C | A44Y-16P | A48Y-25 | A44Y-25P | A48Y-40 | A44Y-40P | A48Y-64 | A44Y-64P | A48Y-100 | A44Y-100P | A44Y-16C | A44Y-16R | A44Y-25 | A44Y-25R | A44Y-40 | A44Y-40R | A44Y-64 | A44Y-64R | A44Y-100 | A44Y-100R |
五、 帶扳手彈簧全啟式安全閥 主要零部件材料 NO. | 零件名稱 | A48Y-C A44Y-C 材料 | A44Y-P材料 | A44Y-R材料 | 1 | 閥體 | WCB | ZG1Cr18Ni9Ti | CF8M | 2 | 閥座 | 2Cr13 | 1Cr18Ni9Ti | 316 | 3 | 調(diào)節(jié)圈 | ZG2Cr13 | ZG1Cr18Ni9Ti | 0Cr18Ni12Mo2Ti | 4 | 反沖盤 | ZG2Cr13 | ZG1Cr18Ni9Ti | 316 | 5 | 閥瓣 | 2Cr13 | 1Cr18Ni9Ti | 316 | 6 | 導向套 | 2Cr13 | 1Cr18Ni9Ti | 0Cr18Ni12Mo2Ti | 7 | 閥蓋 | ZG230-450 | ZG230-450 | ZG230-450 | 8 | 彈簧 | 50CrVA | 50CrVA包覆氟塑料 | 50CrVA包覆氟塑料 | 9 | 閥桿 | 2Cr13 | 1Cr18Ni9Ti | 1Cr18Ni12Mo2Ti | 10 | 扳手 | ZG200-400 | ZG200-400 | ZG200-400 | 11 | 調(diào)整螺桿 | 45 | 2Cr13 | 2Cr13 | 12 | 保護罩 | ZG200-400 | ZG200-400 | 316 |
| 密封面材料 | 堆焊Co基硬質(zhì)合金 |
六、 帶扳手彈簧全啟式安全閥 外形尺寸和連接尺寸 型號 | 公稱 通徑 | do | D | K | g | g1 | b | f | f1 | Z-¢d | DN' | D1 | K1 | g3 | g2 | b1 | f' | f1' | Z1-¢d1 | L | L1 | ≈H | A48Y-16C A44Y-16C A44Y-16P A44Y-16R | 20 | 15 | 105 | 75 |
| 55 | 16 | 2 |
| 4-14 | 25 | 115 | 85 |
| 65 | 16 | 2 |
| 4-14 | 110 | 95 | 411 | 25 | 16 | 115 | 85 |
| 65 | 16 | 2 |
| 4-14 | 32 | 140 | 100 |
| 78 | 18 | 2 |
| 4-18 | 110 | 95 | 411 | 32 | 20 | 140 | 100 |
| 78 | 18 | 2 |
| 4-18 | 40 | 150 | 110 |
| 85 | 18 | 3 |
| 4-18 | 115 | 100 | 411 | 40 | 25 | 150 | 110 |
| 85 | 18 | 3 |
| 4-18 | 50 | 165 | 125 |
| 100 | 20 | 3 |
| 4-18 | 120 | 110 | 472 | 50 | 32 | 165 | 125 |
| 100 | 20 | 3 |
| 4-18 | 65 | 185 | 145 |
| 120 | 20 | 3 |
| 4-18 | 135 | 120 | 532 | 65 | 40 | 185 | 145 |
| 120 | 20 | 3 |
| 4-18 | 80 | 200 | 160 |
| 135 | 20 | 3 |
| 8-18 | 160 | 140 | 556 | 80 | 50 | 200 | 160 |
| 135 | 20 | 3 |
| 8-18 | 100 | 220 | 180 |
| 155 | 22 | 3 |
| 8-18 | 170 | 135 | 561 | 100 | 65 | 220 | 180 |
| 155 | 20 | 3 |
| 8-18 | 125 | 250 | 210 |
| 185 | 22 | 3 |
| 8-18 | 195 | 175 | 667 | 125 | 80 | 250 | 210 |
| 185 | 22 | 3 |
| 8-18 | 150 | 285 | 240 |
| 210 | 24 | 3 |
| 8-23 | 210 | 190 | 857 | 150 | 100 | 285 | 240 |
| 210 | 24 | 3 |
| 8-23 | 175 | 310 | 270 |
| 240 | 26 | 3 |
| 8-23 | 255 | 230 | 915 | 200 | 125 | 340 | 295 |
| 265 | 26 | 3 |
| 12-23 | 250 | 405 | 355 |
| 320 | 30 | 3 |
| 12-26 | 300 | 260 | 1073 | 250 | 150 | 405 | 355 |
| 320 | 30 | 3 |
| 12-26 | 300 | 460 | 410 |
| 375 | 30 | 4 |
| 12-26 | 350 | 320 | 1307 | 300 | 220 | 460 | 410 |
| 375 | 30 | 4 |
| 12-26 | 400 | 580 | 525 |
| 485 | 36 | 4 |
| 16-30 | 370 | 350 | 1233 | 350 | 250 | 520 | 470 |
| 435 | 34 | 4 |
| 16-26 | 500 | 715 | 650 |
| 608 | 44 | 4 |
| 20-34 | 500 | 450 | 1711 | 400 | 280 | 580 | 525 |
| 485 | 36 | 4 |
| 16-30 | 500 | 715 | 650 |
| 608 | 44 | 4 |
| 20-34 | 500 | 450 | 1780 | A48Y-25 A44Y-25 A44Y-25P A44Y-25R | 20 | 15 | 105 | 75 |
| 55 | 16 | 2 |
| 4-14 | 25 | 115 | 85 |
| 65 | 16 | 2 |
| 4-14 | 110 | 95 | 411 | 25 | 16 | 115 | 85 |
| 65 | 16 | 2 |
| 4-14 | 32 | 140 | 100 |
| 78 | 18 | 2 |
| 4-18 | 110 | 95 | 411 | 32 | 20 | 140 | 100 |
| 78 | 18 | 2 |
| 4-18 | 40 | 150 | 110 |
| 85 | 18 | 3 |
| 4-18 | 115 | 100 | 411 | 40 | 25 | 150 | 110 |
| 85 | 18 | 3 |
| 4-18 | 50 | 165 | 125 |
| 100 | 20 | 3 |
| 4-18 | 120 | 110 | 472 | 50 | 32 | 165 | 125 |
| 100 | 20 | 3 |
| 4-18 | 65 | 185 | 145 |
| 120 | 20 | 3 |
| 4-18 | 135 | 120 | 532 | 65 | 40 | 185 | 145 |
| 120 | 22 | 3 |
| 8-18 | 80 | 200 | 160 |
| 135 | 20 | 3 |
| 8-18 | 160 | 140 | 556 | 80 | 50 | 200 | 160 |
| 135 | 22 | 3 |
| 8-18 | 100 | 220 | 180 |
| 155 | 22 | 3 |
| 8-18 | 170 | 135 | 561 | 100 | 65 | 230 | 190 |
| 160 | 24 | 3 |
| 8-23 | 125 | 250 | 210 |
| 185 | 22 | 3 |
| 8-18 | 195 | 175 | 667 | 125 | 80 | 270 | 220 |
| 188 | 28 | 3 |
| 8-26 | 150 | 285 | 240 |
| 210 | 24 | 3 |
| 8-23 | 210 | 190 | 857 | 150 | 100 | 300 | 250 |
| 218 | 30 | 3 |
| 8-26 | 175 | 310 | 270 |
| 240 | 26 | 3 |
| 8-23 | 255 | 230 | 915 | 200 | 125 | 360 | 310 |
| 278 | 34 | 3 |
| 12-26 | 250 | 405 | 355 |
| 320 | 30 | 3 |
| 12-26 | 300 | 260 | 1073 | 250 | 150 | 425 | 370 |
| 332 | 36 | 3 |
| 12-30 | 300 | 460 | 410 |
| 375 | 30 | 4 |
| 12-26 | 350 | 320 | 1307 | 300 | 220 | 485 | 430 |
| 390 | 40 | 4 |
| 16-30 | 400 | 580 | 525 |
| 485 | 36 | 4 |
| 16-30 | 370 | 350 | 1233 | 350 | 250 | 555 | 490 |
| 448 | 44 | 4 |
| 16-34 | 500 | 715 | 650 |
| 608 | 44 | 4 |
| 20-34 | 500 | 450 | 1711 | 400 | 280 | 620 | 550 |
| 505 | 48 | 4 |
| 16-36 | 500 | 715 | 650 |
| 608 | 44 | 4 |
| 20-34 | 500 | 450 | 1780 | A48Y-40 A44Y-40 A44Y-40P A44Y-40R | 20 | 15 | 105 | 75 | 51 | 55 | 16 | 2 | 4 | 4-14 | 25 | 115 | 85 |
| 65 | 16 | 2 |
| 4-14 | 110 | 95 | 411 | 25 | 16 | 115 | 85 | 58 | 65 | 16 | 2 | 4 | 4-14 | 32 | 140 | 100 |
| 78 | 18 | 2 |
| 4-18 | 110 | 95 | 411 | 32 | 20 | 140 | 100 | 66 | 78 | 18 | 2 | 4 | 4-18 | 40 | 150 | 110 |
| 85 | 18 | 3 |
| 4-18 | 115 | 100 | 411 | 40 | 25 | 150 | 110 | 76 | 85 | 18 | 3 | 4 | 4-18 | 50 | 165 | 125 |
| 100 | 20 | 3 |
| 4-18 | 120 | 110 | 472 | 50 | 32 | 165 | 125 | 88 | 100 | 20 | 3 | 4 | 4-18 | 65 | 185 | 145 |
| 120 | 20 | 3 |
| 4-18 | 135 | 120 | 532 | 65 | 40 | 185 | 145 | 110 | 120 | 22 | 3 | 4 | 8-18 | 80 | 200 | 160 |
| 135 | 20 | 3 |
| 8-18 | 160 | 140 | 556 | 80 | 50 | 200 | 160 | 121 | 135 | 22 | 3 | 4 | 8-18 | 100 | 220 | 180 |
| 155 | 22 | 3 |
| 8-18 | 170 | 135 | 561 | 100 | 65 | 235 | 190 | 150 | 160 | 24 | 3 | 4.5 | 8-23 | 125 | 250 | 210 |
| 185 | 22 | 3 |
| 8-18 | 195 | 175 | 697 | 125 | 80 | 270 | 220 | 176 | 188 | 28 | 3 | 4.5 | 8-26 | 150 | 285 | 240 |
| 210 | 24 | 3 |
| 8-23 | 210 | 190 | 857 | 150 | 100 | 300 | 250 | 204 | 218 | 30 | 3 | 4.5 | 8-26 | 175 | 310 | 270 |
| 240 | 26 | 3 |
| 8-23 | 255 | 230 | 915 | 200 | 125 | 375 | 320 | 260 | 282 | 38 | 3 | 4.5 | 12-30 | 250 | 405 | 355 |
| 320 | 30 | 3 |
| 12-26 | 300 | 260 | 1073 | 250 | 150 | 450 | 385 | 313 | 345 | 42 | 3 | 4.5 | 12-34 | 300 | 460 | 410 |
| 375 | 30 | 4 |
| 12-26 | 350 | 320 | 1307 | 300 | 220 | 515 | 450 | 364 | 408 | 46 | 4 | 4.5 | 16-34 | 400 | 580 | 525 |
| 485 | 36 | 4 |
| 16-30 | 370 | 350 | 1233 | 350 | 250 | 580 | 510 | 422 | 465 | 52 | 4 | 5 | 16-36 | 500 | 715 | 650 |
| 608 | 44 | 4 |
| 20-34 | 500 | 450 | 1711 | 400 | 280 | 660 | 585 | 474 | 535 | 58 | 4 | 5 | 16-41 | 500 | 715 | 650 |
| 608 | 44 | 4 |
| 20-34 | 500 | 450 | 1711 | A48Y-64 A44Y-64 A44Y-64P A44Y-64R | 20 | 10 | 125 | 90 | 51 | 68 | 22 | 2 | 4 | 4-18 | 25 | 115 | 85 | 58 | 65 | 16 | 2 | 4 | 4-14 | 96 | 85 | 297 | 25 | 16 | 140 | 100 | 58 | 78 | 22 | 2 | 4 | 4-18 | 32 | 140 | 100 | 66 | 78 | 18 | 2 | 4 | 4-18 | 110 | 100 | 310 | 32 | 20 | 155 | 110 | 66 | 82 | 24 | 2 | 4 | 4-23 | 40 | 150 | 110 | 76 | 85 | 18 | 3 | 4 | 4-18 | 130 | 110 | 322 | 40 | 25 | 170 | 125 | 76 | 95 | 24 | 3 | 4 | 4-23 | 50 | 165 | 125 | 88 | 100 | 20 | 3 | 4 | 4-18 | 135 | 120 | 352 | 50 | 32 | 180 | 135 | 88 | 105 | 26 | 3 | 4 | 4-23 | 65 | 185 | 145 | 110 | 120 | 22 | 3 | 4 | 8-18 | 155 | 135 | 425 | 65 | 40 | 205 | 160 | 110 | 130 | 28 | 3 | 4 | 8-23 | 80 | 200 | 160 | 121 | 135 | 22 | 3 | 4 | 8-18 | 175 | 160 | 570 | 80 | 50 | 215 | 170 | 121 | 140 | 30 | 3 | 4 | 8-23 | 100 | 235 | 190 | 150 | 160 | 24 | 3 | 4.5 | 8-23 | 175 | 160 | 560 | 100 | 65 | 250 | 200 | 150 | 168 | 32 | 3 | 4.5 | 8-26 | 125 | 270 | 220 | 176 | 188 | 28 | 3 | 4.5 | 8-25 | 195 | 195 | 690 | 150 | 100 | 345 | 280 | 204 | 240 | 38 | 3 | 4.5 | 8-34 | 200 | 375 | 320 | 260 | 282 | 38 | 3 | 4.5 | 12-30 | 280 | 265 | 935 | A48Y-100 A44Y-100 A44Y-100P A44Y-100R | 20 | 10 | 125 | 90 | 51 | 68 | 22 | 2 | 4 | 4-18 | 25 | 115 | 85 | 58 | 65 | 16 | 3 | 4 | 4-14 | 96 | 85 | 297 | 25 | 16 | 140 | 100 | 58 | 78 | 24 | 2 | 4 | 4-18 | 32 | 140 | 100 | 66 | 78 | 18 | 2 | 4 | 4-18 | 110 | 100 | 310 | 32 | 20 | 155 | 110 | 66 | 82 | 24 | 2 | 4 | 4-23 | 40 | 150 | 110 | 76 | 85 | 18 | 2 | 4 | 4-18 | 130 | 110 | 322 | 40 | 25 | 170 | 125 | 76 | 95 | 26 | 3 | 4 | 4-23 | 50 | 165 | 125 | 88 | 100 | 20 | 3 | 4 | 4-18 | 135 | 120 | 352 | 50 | 32 | 195 | 145 | 88 | 112 | 28 | 3 | 4 | 4-26 | 65 | 185 | 145 | 110 | 120 | 22 | 3 | 4 | 8-18 | 155 | 135 | 425 | 65 | 32 | 220 | 170 | 110 | 138 | 32 | 3 | 4 | 8-26 | 80 | 200 | 160 | 121 | 135 | 22 | 3 | 4 | 8-18 | 175 | 160 | 570 | 80 | 40 | 230 | 180 | 121 | 148 | 34 | 3 | 4 | 8-26 | 100 | 235 | 190 | 150 | 160 | 24 | 3 | 4.5 | 8-23 | 175 | 160 | 560 | 100 | 50 | 265 | 210 | 150 | 172 | 38 | 3 | 4.5 | 8-30 | 125 | 270 | 220 | 176 | 188 | 28 | 3 | 4.5 | 8-25 | 195 | 195 | 690 | 150 | 80 | 355 | 290 | 204 | 250 | 46 | 3 | 4.5 | 12-34 | 200 | 375 | 320 | 260 | 282 | 38 | 3 | 4.5 | 12-30 | 280 | 265 | 935 |
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